SSM11无溶剂重防腐陶瓷涂料
SSM11 solventless heavy anticorrosive ceramic coating
一、产品介绍Product introduction
SSM11无溶剂重防腐陶瓷涂料是德国Drache Handels UG 公司于二十一世研发的
一种将具有高度耐蚀和耐温性的无机物二氧化硅与有机物相连接，系双组份、多官能度、无溶剂型的无机有机结合体涂膜，其固化后的涂膜具有很高的交联密度，分子链结构中不含羟基和酯基，而代之以最强的化学键醚键，因此具有突出的耐蚀性能。
SSM11 solvless heavy anti-corrosion ceramic coating was developed by Drache Handels UG companyfrom Germany in 21st century The invention relates to a two-component, multi-functional, solvent-free inorganic organic composite coating film, which connects inorganic matter silica with organic matter with high corrosion resistance and temperature resistance. The cured coating film has a high cross-linking density and does not contain hydroxyl and ester groups in the molecular chain structure, instead of the strongest chemical bond ether bond, so it has outstanding corrosion resistance.
二、产品特性Product characteristics
♦ 涂层致密，高强的硬度和良好的韧性可抗钢结构的循环应力破坏及混凝土出现的细小裂缝
♦与各种金属及非金属材料有着非常好的附着力
♦良好的耐热性及耐温骤变性
♦优异的抗冲击、耐碰撞、耐磨性能
♦卓越的耐化学介质性能，如酸，碱，盐等。
♦卓越的耐腐蚀性能，几乎可耐各种强酸、强碱和强溶剂
♦良好的耐紫外光及耐候性能，可在户外长期使用
♦超强的防腐性降低了终生的维护成本
♦无溶剂型，对环境友好
♦延长喷涂结构的服务寿命
♦ Dense coating, high hardness and good toughness can resist cyclic stress damage of steel structure and small cracks in concrete
♦ Has very good adhesion with various metal and non-metal materials
♦ Good heat resistance and temperature surge resistance
♦ Excellent impact resistance, collision resistance, wear resistance
♦ Excellent resistance to chemical media, such as acid, alkali, salt, etc.
♦ Excellent corrosion resistance, almost resistant to a variety of strong acids, strong bases and strong solvents
♦ Good resistance to ultraviolet light and weather, can be used outdoors for a long time
♦ Superior anti-corrosion reduces lifetime maintenance costs
♦ Solvent-free, environmentally friendly
♦ Extend the service life of the spray structure
三、产品应用范围Product application range
适用于有高耐酸、碱、强溶剂腐蚀及有高温、高湿环境下化工、炼 油、发电、冶金等行业的设备、钢架、地坪、水池、储罐、储槽等的使用。
It is suitable for the use of equipment, steel frame, floor, pool, storage tank and storage tank in chemical, oil refining, power generation, metallurgy and other industries with high acid, alkali and strong solvent corrosion and high temperature and high humidity environment.
四.技术参数Technical parameter
1.产品物理属性Physical property of product
|
项目 |
A组分 |
B组分 |
|
外观 |
浅黄色液体 |
颜色可调 |
|
比重(g/m³) |
1.4 |
1.6 |
|
粘度（cps）@25℃ |
720 |
570 |
|
固含量 （%） |
98±2 |
98±2 |
|
混合比例（重量比） |
1 |
5 |
|
表干时间（h） |
2-6h（25℃） |
|
|
覆涂间隔（h） |
最小2h；最大24h（25℃） |
|
|
理论涂布率（表干膜厚） |
0.4kg/㎡ 膜厚250μm |
|
2.典型物理测试性能Typical physical test performance
|
项目 |
测试标准 |
结果 |
|
硬度 |
GB/T22374-2008 |
6H（铅笔硬度） 或82D（shore D） |
|
附着力（底材为钢板）Mpa |
GB/T22374-2008 |
26 |
|
附着力（底材为混凝土）Mpa |
GB/T22374-2008 |
3.2（或底材破坏） |
|
耐磨性（1000g/1000r）mg |
GB/T22374-2008 |
4 |
|
耐热性250℃4小时 |
GB/T22374-2008 |
无裂纹、不分层、不发软，颜色变深 |
|
耐温骤变性（240℃--冷水30分钟交替一次共30次） |
GB/T22374-2008 |
无开裂、无气泡、不发软 |
|
抗渗性 Mpa |
GB/T22374-2008 |
2.1 |
3.耐腐蚀性能Corrosion resistance
|
98%H2SO4（90℃，240h） |
无腐蚀、不起泡、不脱落 |
|
|
37%HCI（90℃，240h） |
无腐蚀、不起泡、不脱落 |
|
|
65%HNO3度（常温，240h） |
无腐蚀，不起泡，不脱落 |
|
|
50%NaOH（90℃，240h） |
无腐蚀，不起泡，不脱落 |
|
|
40%NaCl（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
99%冰醋酸（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
65%二氯乙烷（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
甲醇（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
甲苯（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
甲基异丁基酮（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
甲乙酮（常温，360h） |
无腐蚀、不起泡、不脱落 |
|
|
丙酮（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
丙烯酸（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
醋酸乙酯（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
二甲基甲酰胺（常温，360h） |
无腐蚀，不起泡，不脱落 |
|
|
耐盐雾2000h |
无腐蚀、不起泡、不脱落 |
|
|
||
4. 产品相应固化时间Product curing time
|
基材温度 |
表干 |
步行强度 |
完全固化 |
|
+10℃ |
4h |
12h |
7d |
|
+20℃ |
3h |
10h |
7d |
|
+30℃ |
2h |
8h |
7d |
注意：固化时间会因环境情况的变化而有所不同，尤其是温度和相对湿度的变化。
五、施工注意事项Construction precautions
♦ 施工工具及应用指导
手工刮板刮涂
专业双管加热高压无气喷涂，喷涂压力20-30Mpa
推荐干膜厚度：250-500μm
覆涂间隔：≥2h
♦ Construction tools and application guidance
Manual scraper scraping
Professional double tube heating high pressure airless spraying, spraying pressure 20-30Mpa
Recommended dry film thickness: 250-500μm
Coating interval: ≥2h
♦施工环境
环境温度:-5~-+35-40℃
相对湿度：≤85%
露点：≥3℃
♦Construction environment
Ambient temperature :-5~ +35-40℃
Relative humidity: ≤85%
Dew point: ≥3℃
♦施工基层处理
金属表面：建议喷砂除锈，达到ISO8501-1或GB8923标准的Sa2.5级。
混凝土表面：达到坚固、密实、平整、干净、干燥状态。不应有起砂、起壳、裂缝、蜂窝麻面等现象。通常需要用腻子修补。
木材表面：干净，干燥，没有毛刺，碎片和松散的碎片。
其它材质基层的应用处理可咨询圣士曼技术人员。
♦ Construction base treatment
Metal surface: It is recommended to sand blast to remove rust, to ISO8501-1 or GB8923 standard Sa2.5.
Concrete surface: solid, dense, flat, clean, dry state. There should be no sand, shell, cracks, honeycomb and other phenomena. It usually needs to be repaired with putty.
Wood surface: clean, dry, free of burrs, chips and loose debris.
The application of other material bases can be consulted by the Saint Seaman technicians.
♦施工注意事项
使用前应确保原料配比准确混合均匀，混合后涂料须在1小时内用完。
基材表面须干净、干燥，高温环境使用须喷砂处理。冬季施工应将涂料及基材表面加温至20℃后涂装。
施工场地须进行通风，施工人员要做好安全防护。
♦ Construction precautions
1. Before use, ensure that the ratio of raw materials is accurately mixed and uniform, and the coating must be used up within 1 hour after mixing.
2. The surface of the substrate should be clean and dry, and sandblasting should be used in high temperature environment. In winter construction, the surface of the coating and substrate should be heated to 20℃ before painting.
3. The construction site shall be ventilated, and the construction personnel shall do a good job of safety protection.
♦产品包装及保质期
包装规格 A组份10公斤/桶；B组份10公斤/桶
储存环境温度：5℃—35℃
产品保质期自生产日起并确保未开封的状态下
A组分：10个月 B组分：10个月
确保产品包装密封完好
在阴凉，通风的环境下储存，避免阳光的直射。
♦ Product packaging and shelf life
Packing specification A component 10 kg/barrel; B Component 10 kg/barrel
Storage ambient temperature: 5℃ -35℃
Product shelf life from the date of manufacture and ensure unopened state
Component A: 10 months Component B: 10 months
Make sure the product package is sealed properly
Store in a cool, ventilated environment away from direct sunlight.
♦产品健康和安全信息Product health and safety information
关于产品操作处置，储存及废弃处置的相关信息和建议，请参阅圣士曼公司最新版本的产品技术安全技术使用说明书（MSDS）。其中包括产品物理特性，生态学，毒理学资料及其他相关安全信息数据。
For information and advice on handling, storage and disposal of products, please refer to the latest version of the MSDS for Product Technical Safety. This includes product physical characteristics, ecology, toxicology data and other relevant safety information data.
六、诚信声明Statement of good faith
圣士曼公司承诺以上所列各项产品数据是在相关实验室相对应标准测试获取，测试过程中相关数据会因测试环境和方法不同而结果略有差异。因此圣士曼公司建议客户使用该产品前做好实地考察论证。除产品质量本身外，圣士曼公司不承担任何责任并保证对以上数据进行调整和更新而不提前告知的权利，并请谅解。
The company promises that the above listed product data is obtained in the relevant laboratory corresponding to the standard test, and the relevant data will be slightly different due to the different test environment and method. Therefore, the company advises customers to conduct a field study before using the product. In addition to the quality of the product itself, the company does not assume any responsibility and guarantees the right to adjust and update the above data without prior notice.